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  1. Word from a client: Aseco

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    The sustainable disassemblement of cargo ships

    A look inside the process

    Freighters have a long durability. They can be used for decades before needing replacement. But even for these huge vessels there comes a time when they’re put out of commission. Getting rid of tons of steel is however no easy job. They’re often dumped and get washed ashore. Frank Geerdink, Director of Aseco Europe B.V, found a sustainable solution for this problem. 

    To make this project possible, Aseco has collaborated with CMT.  In the CMT shipyard decommissioned ships are cut up in different parts by using huge cutting wires. At the end of this extensive process, all that is left are big slices of metal. Some of these parts can be molten into steel, others get turned into recycled products. Aseco even manages to produce energy from some leftovers!

    They main advantages of disassembling ships in such a manner:

    • It’s a 100% save; for the surrounding environment, nature and people. 
    • It reduces Co2 and also reduces air and water pollution.
    • A safe environment can be created without having to disassemble a ship directly in the ocean (which often leads to pollution). 
    • It’s an automated system that doesn’t require hard and physical labour from workers. 

    Are you curious about this disassemblement process? Check the video below.

    https://vimeo.com/728589256

    The challenge 

    enthusiasm by the team. Sustainability is an important pillar for Alcomex. So having the opportunity to collaborate with Aseco on such an important project fits perfectly with Alcomex. 

    Aseco required very specific pressure springs to place in between large steel pearls. The mechanical process could not function without these springs. They also needed to be dirt resistant in order to make the disassembling process economically viable. And to be able to cut straight through freighters the springs had to be especially strong. Such a complex project requires a custom solution; a service that Alcomex offers. 

    Before the project could be launched, Aseco and CMT international required approval and subsidies. Due to the complexity of the project it took several years before all requirements were met. Luckily in 2022, approval was given and they could finally start. 

    The solution 

    Before Alcomex could start their production process, a couple of NDA’s needed to be signed. Because the project was still in its first stage, confidentiality had to be assured. After signing however, Alcomex started manufacturing the specific springs required by Aseco. By installing the springs within a certain distance of one another, it was possible to cut through the ships. 

    Frank Geerdink, Director of Aseco about Alcomex. 

    The deciding factor to work with Alcomex was their way of communication. They understood in rapid time what we needed in order to run our first tests. The fact that they were able to custom make the products that we needed, exactly at the right time, is even further proof that we choose the right company to work with. 

    Are the Alcomex Springs important? Without a doubt! Even though 5 other businesses sent their springs for testing, the clear and concrete manner of communicating by Alcomex was by far superior.

  2. Spring-in-spring – optimal tension springs for garage doors

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    Customer case: ConDoor

    Springs are a vital part of the perceived quality of a sectional overhead garage door. If door springs are not well balanced, the door does not run smoothly. Spring technology is a complex part of the sectional overhead garage door and a combination of factors determine the quality, life span and functioning of a spring.

    A fruitful partnership

    Alcomex, part of the Lesjöfors’ Group is a highly specialized leading supplier to the door spring market in Europe. One of Alcomex’s customers is Condoor, a major producer of insulated overhead doors for industrial and residential buildings producing more than 50,000 doors per year. Since 2017, Alcomex is the sole supplier of door springs to the company after a process of investigating, bench-marking and testing of Alcomex’s solutions. 

    Kees-Jan Honig, CEO of ConDoor, comments on the test process:

    “After running a severe testing program in our own lab, we started producing small batches of doors with Alcomex springs. When all the lights turned green in 2017, we took the next step and Alcomex became our sole supplying partner in springs. Which means that we are 100% relying on their operational excellence performance. Also our customers, the door dealers that install the door at the homeowner or industrial facility, were happy with the new quality, life span and balance as well.” 

    Innovative spring solution revolutionized the business

    Condoor is impressed by Alcomex innovative approach. Alcomex introduced a Quattro tension spring solution which brought many benefits to the table for Condoor. Earlier, tension springs were perceived as the lesser solution in the garage door business. 

    Kees-Jan Honig explains:

    “Torsion springs could be calculated exactly to the right door weight and lifting system and with tension springs people always claimed that you had to compromise on this. The Quattro system proved to be perfect for our residential doors. Thanks to the spring-in-spring solution, the system was able to comply with the tough European safety norms. Also, the construction of the spring sets proved to be very compact, using little build-in space, which made it possible for us to offer pre-tensioned hardware sets to our customers, saving them time and money on site. The next step was the availability of that system for higher door weights, meaning bigger garage doors. Nobody wants to go back to the more complex and expensive old solution now.

    customer case condoor
    condoor alcomex deurveer

    Long-term relationship

    Condoor’s experience is that it is better to develop a relationship with a supplier to a level that both parties benefit from, rather than switching frequently. A speaking example of flexibility is the direct supply that Alcomex organized from its’ factory in India to Condoor’s plants in the Netherlands.

    “Both parties have to make money and on both sides there are people working to do their utmost. But people make mistakes sometimes and for us, it is important that problems are solved without any hesitation and that our supplying partner can follow our growth. In Alcomex, we have a partner with good logistic performance, high-quality product with ongoing development and a team of people that seem to realize what we need every day”, says Kees-Jan Honig.

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